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Success Stories

  • Decentralized Safety Technology for Modular Production
  • Modular Conveyor System
  • RFID and I/O modules for Safe Tool Changes
  • RFID Guides AGV in Suspension Production
  • IO-Link Wired Silencer Production
  • Workpiece Carrier Identification in Rear Vent Production
  • Weld Nut Sensing
  • RFID Traceability
  • RFID in Engine Production
  • Bumper Production with Identification
  • Solutions for Paint Shops
  • Welding and Assembly Sensors
  • Angle Sensors for Assembly Systems
  • Tool Identification
  • Pick-to-Light for Bumper Assembly
  • RFID Identification of Injector Nozzles
  • RFID in the Body Shop
  • IO-Link Eases Differential Gear Production
  • Ply Orientation Inspection

Success Stories are brief reports that demonstrate how Turck Banner products and solutions provide key technical advantages to our customers across a wide variety of applications. 

Each success story includes a PDF of the full article with direct links to the product database. More success stories and other articles on Turck Banner solutions can be found in the more@turck customer magazine.

In this section
  • Automotive
    • Motor Control with Condition Monitoring
    • IP67 Hybrid Module Processes Safety Signals
    • Decentralized monitoring of cooling stations
    • Robot welding cells networked with Ethernet
    • Monitoring the cooling circuit on welding clamps
    • Flow monitoring in drum washers
    • Sheet Metal Thickness Measurement
    • Condition Monitoring of Motors as a Retrofit
    • Cloud-based Level Monitoring
    • Press Shop
    • Body Shop
    • Paint Shop
    • Final Assembly
    • Tier 1
    • Powertrain
    • Body Detection in Automobile Production
    • Area Guarding for Robotic Cells
    • Item-level Detection with UHF RFID
    • Supply of cooling lubricant in machine tools
    • Controlling hydraulic pressure in pressing plants
    • Measuring process pressure on scissor lifts
    • Automotive Welding Tip Inspection
    • Manual Load Weld Cell
    • Detecting Black Parts on Black Door Panel
    • Moonroof Detection
    • Long-Range Inspection in Automotive Assembly
    • Rubber Washer Detection on Engine Block
    • Engine Block Part-In-Place Detection
    • Electric Vehicle Detection
    • Vehicle Detection in a Self-Serve Car Wash
    • Success Stories
      • Decentralized Safety Technology for Modular Production
      • Modular Conveyor System
      • RFID and I/O modules for Safe Tool Changes
      • RFID Guides AGV in Suspension Production
      • IO-Link Wired Silencer Production
      • Workpiece Carrier Identification in Rear Vent Production
      • Weld Nut Sensing
      • RFID Traceability
      • RFID in Engine Production
      • Bumper Production with Identification
      • Solutions for Paint Shops
      • Welding and Assembly Sensors
      • Angle Sensors for Assembly Systems
      • Tool Identification
      • Pick-to-Light for Bumper Assembly
      • RFID Identification of Injector Nozzles
      • RFID in the Body Shop
      • IO-Link Eases Differential Gear Production
      • Ply Orientation Inspection
  • Chemical
    • Ethernet Signal Connection in the I&C Room
    • Ethernet-based Automation of Modular Skids
    • Ex Isolation in Modular Process Plants
    • Detection of Pigs
    • Remote Signal I/O
    • Remote Tank Level Monitoring with DX70
    • Easy Connection of Field Devices
    • Signal Processing with System I/O in the Control Cabinet
    • Signal Separation with Interface Technology in the Control Cabinet
    • Identification of Hose Connections
    • Efficient Monitoring of Cabinets in the Field
    • Monitoring of Quarter Turn Actuators
    • Planning and Assembly of System Solutions
    • Success Stories
      • I/O System Excom Creates Space in the I&C Rooms
      • Zone 2 and 22 RFID
      • Efficient Testing Control
      • Intrinsically Safe Field Communication
      • Process Control System Partnership
      • Hazardous Area Remote I/O
      • Dual Valve Position Feedback
      • Flexibility with Fieldbus
      • Asset Management with Remote I/O
      • Correct Positioning with RFID in Carbid Production
      • Fast conversion in restricted space
  • Energy
    • Wind Turbine Rotor Positioning
    • IP67 I/O in Coal Production
    • UHF RFID Identifies Switch Gear
    • Remote I/O in Biogas Plant
  • Food and Beverage
    • Condition Monitoring of Control Cabinets
    • Dough Height Inspection
    • Condition Monitoring in Storage Rooms
    • Dough Thickness Control in Rolling Machines
    • Identification of Food Containers
    • Leading Edge Detection of Packages with a Thin, Flexible Edge
    • Detection of Valve Position
    • Container Check
    • Date/Lot Code Verification
    • Detection of Pipe Elbows
    • Identification of Chocolate Moulds
    • Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
    • Barcode Reading on Pallet
    • Success Stories
      • Decentralized Control Modules in Coldstore
      • Track and Trace in Meat Production with RFID
      • Contact-free Encoder in Potato Production
      • UHF RFID in Food Distribution Center
      • RFID for Chocolate production
      • Distributed I/O for Food Equipment
      • Remote I/O for Distilleries
      • RFID and Autoclaves
      • IP67 Power Supplies for Conveyors
      • Transparency in Chocolate Manufacturing
      • Identification in Food Product Storage
    • Cap Orientation Verification
    • Clear and Tipped Bottle Detection on Depalletizer
    • Clear Plastic Bottle Detection
    • Food Packaging Label Inspection
    • In-Line Accumulation on Single Filer
  • Logistics
    • Decentralized Muting of Electro-sensitive Protectice Equipment
    • I/O Blocks Control Roller Conveyor Modules
    • Container Check
    • Fast Tag Detection at Warehouse Gates
    • Item-level Detection with UHF RFID
    • Loading Dock Occupancy Monitoring
    • Preventive Maintenance on Conveyor Belts
    • Wireless Forklift Signaling
    • Detection of Transport Containers
    • Level Detection in Vessels
    • Identification of Cryovessels
    • Reach Stacker Status With Bright Lighting Indicators
    • Identification of Mobile Containers with Handheld Devices
    • Identification of Food Containers
    • Tier 1 – Bumper Identification
    • Condition Monitoring in Storage Rooms
    • Collision Protection on Reach Stackers
    • Success Stories
      • Contact-free Encoder in Potato Production
      • Decentralized Control Modules in Coldstore
      • Speed Control via Radar Sensor QT50
      • IP67 Power Supplies for Conveyors
      • Modular Conveyor System
      • RFID Solution for Warehouse
      • RFID Guides AGV in Suspension Production
      • RFID Identifies Pharmaceuticals
      • UHF RFID in Food Distribution Center
      • Autonomous Parking Assistance for Trucks
  • Mobile Equipment
    • Loading Dock Occupancy Monitoring
    • Automatic Slope Compensation
    • Monitoring Railcars Wirelessly
    • Distribution Lines for Field Sprayers
    • Reach Stacker Status
    • Angle Measurement on a Field Sprayer
    • Determining the Boom Angle Position
    • Material Flow Monitoring on a Combine Harvester
    • Vehicle at Loading Dock
    • Equipment Compartment Illumination on Fire Engines
    • Wireless Forklift Signaling
    • Two-Axis Tilt Measurement on a Combine Harvester
    • Collision Protection on Reach Stackers
    • Success Stories
      • Selective Asparagus Harvester
      • Position Measurement with RFID and Encoder
      • Speed Control via Radar Sensor QT50
      • RFID Guides AGV in Suspension Production
      • Block I/O Modules on Super Yacht
      • Wear-free Encoder on Hopper Dredger
      • I/O for Dust Suppression
      • Cabinet Cooling
      • Quick Disconnect Connectivity
      • Automation Solutions for Extreme Cold
      • Remote I/O for Cranes
      • Rugged Heavy Metal Lifting
      • Rollercoaster Positioning
      • Mobile Machinery Solutions
      • Exact Height Positioning
      • Critical Angle Sensing
      • Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
      • Angle Sensor Detects Platform Lift
  • Oil and Gas
    • DIN Rail Mounted Temperature Transducer
    • Offshore ATEX Certified Sensors
    • Hazardous Area Quick Disconnect Wiring
  • Packaging
    • Decentralized RFID Package Verification
    • Identification of Printing Color Cartridges
    • Container Check
    • Reliable Operation of Machines
    • Monitoring of Caps in Filling Lines
    • Monitoring Changeover Processes
    • Identification of Test Bottles
    • Level Monitoring of Ground Coffee
    • Box Insert Detection
    • Level Detection in Vessels
    • Carton Dimensioning
    • Detection of Transport Containers
    • Success Stories
      • Monitoring of Paper Presses with I/O Solution
      • Full Range Turck Packaging Solutions
      • IP67 Power Supplies for Conveyors
      • Warehouse Automation
    • Clear Container Detection
    • Correct Label Verification
    • Detecting Different Size Packages on a Conveyor
    • High-Speed 2D Barcode Inspection
    • Multicolored Reflective Package Detection
    • Plastic Roll Diameter Measurement
    • Tube Positioning Using a Registration Mark
    • Vertical Form Fill Seal Machine Solutions
  • Pharma
    • Decentralized Package Verification
    • Automate Modular Skids
    • Pharmaceutical Skids with Decentralized I/O Technology
    • High-Speed Tablet Counting With DF-G2
    • Ex Isolation in Modular Process Plants
    • Control of Valve Interfaces
    • Monitoring of Quarter Turn Actuators
    • Detection of Pipe Elbows
    • I.V. Bag Liquid Detection
    • Remote Signal I/O
    • Planning and Construction of Super Skids
    • Easy Connection of Field Devices
    • Liquid Level Monitoring
    • Identification of Cryovessels
    • Identification of Mobile Containers
    • Identification of Mobile Containers with Handheld Devices
    • Identification of Hose Connections for Precursors
    • Identification of Hose Connections in Sterile Areas
    • Identification of Hose Connections in Ex Zone 1
    • Identification of Big Bags and Bioreactors
    • Identification of Single-Use Applications
    • Success Stories
      • Contacless Transfer of Power and Switching Signals
      • HMI Controls Industrial Blender
      • BL20 Codesys Gateway Controls Image Processing Machine
      • RFID Identifies Pharmaceuticals
      • Speed measurement of mixing heads in magnetic stirrers
      • Process-safe Identification of Liquids
  • Semiconductor
    • Electronic Marking Verification
    • Counting Integrated Circuits
    • Inspection of Two Barcodes
    • Compact Safety Control
    • Safeguarding Small Access Points
    • Semiconductor Process Tool Illumination
    • Adhesive Detection on PCB Assembly
    • Wafer Center Detection with DF-G2
    • Great Detail Inspection for Mobile Electronic Devices
    • Error Proofing for IC Chips loaded into Pocket Tape
    • Presence and Orientation of IC Chips Seated in Nests
    • Detection of Hard Disks
    • Multiproduct Light-Guided Assembly Station
    • LED Status Indication During Semiconductor Manufacturing
    • Safeguarding Small Access Points
    • Success Stories
      • Error Proofing with RFID
      • Level Monitoring with Compact Capacitive Sensors
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