Inspection of tips on a welder

In automated welding applications, it's important to maintain the overall quality of the welders to check for worn, improperly milled or missing welding caps. If a welding tip fails inspection, a maintenance signal is sent to the  process controller, and the welding operation halts.

Banner Engineering's R55F high colour resolution sensor checks whether the tips on a welder are within specifications, so the part being manufactured also is within specifications. In this harsh environment, the colour contrast sensor uses glass fibers, for enhanced durability and heat resistance.


  • Accurate measurement eliminates waste.
  • Ensures that the weld quality is maintained.
  • Durable, heat resistant, glass fibre.

    Automotive Welding Tip Inspection with Banner's R55F High Color Resolution Sensor

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