Condition Monitoring of Control Cabinets
The IM18-CCM records and analyzes condition data in the control cabinet and communicates with IT networks via Ethernet
If manufacturers also supply the appropriate control cabinet technology for machines and plants, their availability becomes a crucial factor for ensuring success. This applies in particular to electronic components that react sensitively to temperature changes or high humidity — caused by improper door openings, for example. Cabinet guards are the ideal solution for monitoring these critical values. Turck has extended its cabinet guard family, especially for OEMs, to include the IM18-CCM, which can record measured values, evaluate them directly on site and transfer them to wider IT systems via Ethernet.
Your Benefits
- Higher plant availability thanks to permanent remote access to vital parameters
- Application-specific adaptation via external sensors and individual software on open Linux platform
- Simple installation and commissioning thanks to on-board sensors and narrow housing
- Seamless integration into existing IT networks via Ethernet
Ensure a constant climate
Users can extend the service life of electronic or electromechanical devices by means of targeted condition monitoring of control cabinets. The more constant the conditions in the control cabinet, the lower the risk of unplanned machine downtime. Important parameters are, for example, the temperature and humidity in the enclosed space. In addition, there are influences such as vibrations, corrosive gases and the processes of switching on and off.
Data analysis using customized apps
Turck’s IM18-CCM cabinet guard allows conclusions to be drawn from anomalies by first recording a wide variety of values. In addition to three on-board sensors—measuring temperature, humidity and door clearance—users can connect additional external sensors via Modbus RTU and CAN. These characteristic values can then either be transferred directly to higher-level systems or undergo decentralized analysis on the IM18-CCM according to defined patterns. This is done by customized apps that can be installed on the open Linux platform of the compact device. The functionality of the IM18-CCM also makes it suitable for reliably monitoring “critical infrastructures” (CI).
Ethernet builds bridges to the IT system
Cabinet guards work reliably and effectively, especially when data is available at the right location. In higher-level systems, this can lead to analysis in cloud applications; for example, to calculate the life-cycle reduction factor or to determine a maintenance time. Turck’s IM18-CCM provides the data traffic necessary for this via its Ethernet interface. This ensures a direct connection between the factory level and the IT system, rather than through unnecessary intermediate levels.
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- Clear Plastic Bottle Detection
- Food Packaging Label Inspection
- In-Line Accumulation on Single Filer
- Logistics
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- Preventing Package Jams in the Logistics Center
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- Decentralized Control of Conveyor Modules
- Tracking Big Bags with RFID
- Distance Detection in Container Cranes
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protectice Equipment
- Loading Dock Occupancy Monitoring
- I/O Blocks Control Roller Conveyor Modules
- Container Check
- Wireless Forklift Signaling
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Reach Stacker Status With Bright Lighting Indicators
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Logistics: RFID Reduces Error Quota by 99 Percent
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- Decentralised UHF RFID Solution
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- Decentralized Control Modules in Coldstore
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- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
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- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Animal and Object Detection on the Combine Harvester
- Condition Monitoring Sensor Automates Climate Control
- Loading Dock Occupancy Monitoring
- Monitoring Railcars Wirelessly
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Reach Stacker Status
- Angle Measurement on a Field Sprayer
- Material Flow Monitoring on a Combine Harvester
- Determining the Boom Angle Position
- Vehicle at Loading Dock
- Wireless Forklift Signaling
- Equipment Compartment Illumination on Fire Engines
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
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- Safe Remote Maintenance of Irrigation and Drainage Pumps
- Access Control with RFID System
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- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Container Check
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Box Insert Detection
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Carton Dimensioning
- Detection of Transport Containers
- Success Stories
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Pharma
- End-to-End Sample Tracking with RFID
- RFID Control of Tube Connections in the Ex Area
- Decentralized Package Verification
- Automate Modular Skids
- High-Speed Tablet Counting With DF-G2
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- I.V. Bag Liquid Detection
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Liquid Level Monitoring
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Securing Hose Connections for Preliminary Products
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Semiconductor Process Tool Illumination
- Adhesive Detection on PCB Assembly
- Wafer Center Detection with DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories