Decentralized RFID Package Verification for Pharmaceutical Products
Retrofittable RFID tracking system eliminates errors from the packaging process
Retrofitting End-to-End Packaging Tracking
The pharmaceutical industry is subject to strict documentation requirements. Every single production step must be documented, including the packaging of the drugs.
Packaging machines used in the pharmaceutical industry must check the contents of each individual packaging unit and document the result. When a single packaging unit contains a variety of containers, this process become much more complex. The system needs to be extra flexible to accommodate the frequently changing packaging unit configurations. Process documentation is not necessarily integrated in production lines consisting of machines from different manufacturers.
Your Benefits
- Requires minimal intervention in existing systems
- FAT carried out by the manufacturer, ensuring quick installation and commissioning
- Complete system from a single source
- Multiprotocol Ethernet for easy internationalization
Complete Decentralized System from a Single Source
When tracking and documentation functions need to be retrofitted, decentralized solutions are extremely beneficial: Existing systems and controllers only need minimal adjustments.
Turck offers a complete, turnkey solution comprising RFID system, HMI operating devices and I/O modules, including connection technology. The packaging unit is equipped with an adhesive tag. At each station in the system where a product is placed in the packaging, a read/write head writes this information on the packaging unit tag. At the end of the process, the tag information is compared with the setpoint of the system's main controller. If the values differ, the ID system activates an actuator, which removes the respective unit from the system for a manual inspection.
Turnkey System including FAT
A BL20 CODESYS controller with connected HMI controls the system. The entire system can be delivered as a turnkey solution — with Factory Acceptance Test (FAT) carried out at Turck. Furthermore, the magnetic fields of the read/write heads have zero impact on the pharmaceuticals.
Flexibly Mapping 30 Packaging Configurations
The configuration of the packaged units changes irregularly. The ID system contains 30 configurations that the user can easily select themselves via the HMI when there are changes in production.
Multiprotocol Ethernet for Worldwide Use
The system communicates via Turck's multiprotocol Ethernet standard and can therefore be operated in networks with PROFINET, EtherNet/IP or Modbus TCP without user intervention. The controller of the ID system is programmed in CODESYS.
- Automotive
- Decentralized monitoring of cooling stations
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Condition Monitoring of Motors
- Cloud-based level monitoring
- Sheet Metal Thickness Measurement
- Press Shop
- Body Shop
- Paint Shop
- Final Assembly
- Tier 1
- Area Guarding for Robotic Cells
- Powertrain
- Body Detection in Automobile Production
- Item-level Detection with UHF RFID
- Automotive Welding Tip Inspection
- Supply of cooling lubricant in machine tools
- Controlling hydraulic pressure in pressing plants
- Measuring process pressure on scissor lifts
- Manual Load Weld Cell
- Detecting Black Parts on Black Door Panel
- Moonroof Detection
- Long-Range Inspection in Automotive Assembly
- Rubber Washer Detection on Engine Block
- Engine Block Part-In-Place Detection
- Electric Vehicle Detection
- Vehicle Detection in a Self-Serve Car Wash
- Success Stories
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O modules for Safe Tool Changes
- RFID Guides AGV in Suspension Production
- IO-Link Wired Silencer Production
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Pick-to-Light for Bumper Assembly
- RFID Identification of Injector Nozzles
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Ply Orientation Inspection
- Chemical
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Remote Tank Level Monitoring with DX70
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbid Production
- Fast conversion in restricted space
- Energy
- Food and Beverage
- Dough Height Inspection
- Condition Monitoring in Storage Rooms
- Dough Thickness Control in Rolling Machines
- Leading Edge Detection of Packages with a Thin, Flexible Edge
- Identification of Food Containers
- Date/Lot Code Verification
- Detection of Valve Position
- Container Check
- Barcode Reading on Pallet
- Detection of Pipe Elbows
- Cap Orientation Verification
- Identification of Chocolate Moulds
- Clear and Tipped Bottle Detection on Depalletizer
- Clear Plastic Bottle Detection
- Food Packaging Label Inspection
- In-Line Accumulation on Single Filer
- Detecting Refrigerated Breakfast Rolls on a Multi-Lane Conveyor
- Success Stories
- Decentralized Control Modules in Coldstore
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- IP67 Power Supplies for Conveyors
- Transparency in Chocolate Manufacturing
- Identification in Food Product Storage
- Logistics
- Decentralized Muting of Electro-sensitive Protectice Equipment
- I/O Blocks Control Roller Conveyor Modules
- Container Check
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Loading Dock Occupancy Monitoring
- Preventive Maintenance on Conveyor Belts
- Wireless Forklift Signaling
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Reach Stacker Status With Bright Lighting Indicators
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- Speed Control via Radar Sensor QT50
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Guides AGV in Suspension Production
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Autonomous Parking Assistance for Trucks
- Mobile Equipment
- Loading Dock Occupancy Monitoring
- Automatic Slope Compensation
- Monitoring Railcars Wirelessly
- Distribution Lines for Field Sprayers
- Reach Stacker Status
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Material Flow Monitoring on a Combine Harvester
- Vehicle at Loading Dock
- Equipment Compartment Illumination on Fire Engines
- Wireless Forklift Signaling
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Speed Control via Radar Sensor QT50
- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
- Wear-free Encoder on Hopper Dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Predictive Maintenance of Machine Parts at Port-Based Coal Conveying Facility
- Angle Sensor Detects Platform Lift
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Container Check
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Box Insert Detection
- Level Detection in Vessels
- Carton Dimensioning
- Detection of Transport Containers
- Success Stories
- Clear Container Detection
- Correct Label Verification
- Detecting Different Size Packages on a Conveyor
- High-Speed 2D Barcode Inspection
- Multicolored Reflective Package Detection
- Plastic Roll Diameter Measurement
- Tube Positioning Using a Registration Mark
- Vertical Form Fill Seal Machine Solutions
- Pharma
- Decentralized package verification for pharmaceutical products
- Automate Modular Skids
- Pharmaceutical Skids with Decentralized I/O Technology
- High-Speed Tablet Counting With DF-G2
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- I.V. Bag Liquid Detection
- Remote Signal I/O
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Liquid Level Monitoring
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Semiconductor Process Tool Illumination
- Adhesive Detection on PCB Assembly
- Wafer Center Detection with DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories